China supplier High Precision CNC Machining Large Diameter Aluminum /Steel Timing Belt Pulley Mxl XL L H Xh Xxh T2.5 T5 manufacturer

Product Description

High Precision CNC Machining Large Diameter Aluminum /Steel Timing Belt Pulley Mxl XL L H Xh Xxh T2.5 T5

Product parameter

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Company Profile
ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co., Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. Since establish of 2006, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents. Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.

Great advantages as a manufacturer

Firstly, we have fixed material partner supplying us the good quality original material and assistant us to research & develop new material. Secondly, we have our own design and production team of moulds/tooling, which is very cost-effective for moulds/tooling change or optimize. Finally we can offer Supply Chain Service with time & costs saved from design, casting, precision CNC machining, finishing to the final assembled products with shipment service to you.

Aluminum Lightweight Production

We have developed the process of squeeze casting and new material Al-Ti alloy successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production. With excellent mechanical property, costs saving, extremely good surface finish, squeeze casting will be your best choice in place of ordinary processes like sand casting, extrusion, forging and others.

Environmental Impact Assessment & ISO 9001 Certied

Selecting a reliable and qualified partner is more different & difficult than just choosing a supplier. We have obtained the license of EIA from government and get certied of ISO 9001, and we will always process our production per as EIA & ISO requirement strictly, to guarantee the stable production, to supply the qualified parts to you and enlarge your business finally. We sincerely hope we can become your faithful partner and develop a flouring future with you.

Detailed Photos

Aluminum Lightweight Production–Squeeze casting
We have developed the process of squeeze casting successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production.
Process introduction
-Integrated the advantages of forging and die casting.
-Parts forming under vacuum & high pressure conditions.
-Parts are made with very high density, very strong strength & hardness after T6.
-Roughness of parts are as same as the die casting.
-Precision with no more machining for some complex structure

Why Choose us?
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.

Certifications

 

Company Profile

As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.Full equipments support us the enough production capacity. We can make a wide range of parts from 0.01kg ~ 20kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.

 

Packaging & Shipping

FAQ

1.Are you manufacture or trading company?
A: We are manufacture since 2006.

2. Can we get free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.

3. What is surface treatment do you have?
A: Zinc plated, nickel plated, tin plated, brass plated, silver plated, gold plated, anodizing, etc.

4. Do you accept OEM/ODM?
A: Sure. We have more than 10 years OEM experience.

5. What’s your payment term?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance be paid before shipment

6.What is the normal lead time?
A. For stock products, we will send goods to you within 1-7days after receiving your payment.
B. For mass production, lead time is around 15-30 days, and longer if need open new mould.

7.Shipping
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For large order,we can arrange shipment by sea or by air according to your requirement.

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Agricultural Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Deburring
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

xl pulley

What is the significance of precision machining in XL pulley manufacturing?

Precision machining plays a crucial role in XL pulley manufacturing, offering several significant benefits. Here is a detailed explanation of the significance of precision machining in XL pulley manufacturing:

1. Accurate Dimensional Control:

Precision machining ensures accurate dimensional control in the manufacturing process of XL pulleys. The precise shaping and machining of the pulleys’ components, such as the hub, bore, and tooth profile, guarantee the correct fit and alignment with other components in the power transmission system. Accurate dimensional control results in smooth and efficient operation of the pulleys.

2. Consistent Tooth Profile:

Precision machining allows for the consistent production of the tooth profile on XL pulleys. The teeth on the pulleys must have precise shapes and dimensions to properly engage with the teeth of the timing belt, ensuring reliable power transmission. Consistency in tooth profile eliminates irregularities or variations that could lead to belt slippage, premature wear, or reduced system efficiency.

3. High Surface Quality:

Precision machining techniques produce XL pulleys with high surface quality. The smooth and polished surfaces of the pulleys reduce friction and wear, contributing to improved efficiency and prolonged belt life. High surface quality also minimizes noise, vibrations, and the risk of debris accumulation, ensuring smooth and reliable operation in various industrial applications.

4. Tight Tolerances:

Precision machining allows for the production of XL pulleys with tight tolerances. Tight tolerances ensure close adherence to specified dimensions and performance requirements. The precise alignment of pulley components, such as the bore and keyway, with the shaft guarantees a secure and accurate fit. Tight tolerances enhance the pulley’s overall performance, reliability, and compatibility with other system components.

5. Customization Capabilities:

Precision machining enables the customization of XL pulleys to meet specific application requirements. Manufacturers can easily modify the pulley’s design, dimensions, or features to tailor it for unique industrial needs. Precision machining techniques facilitate the production of custom pulleys with precise specifications, ensuring optimal performance and compatibility with the intended application.

6. Efficient Production Process:

Precision machining techniques, such as computer numerical control (CNC) machining, offer efficient and automated processes for XL pulley manufacturing. CNC machines can produce pulleys with high accuracy and repeatability, reducing human errors and ensuring consistent quality. The efficient production process enabled by precision machining results in cost-effective manufacturing, shorter lead times, and increased production capacity.

In summary, precision machining is of significant importance in XL pulley manufacturing due to its ability to achieve accurate dimensional control, consistent tooth profile, high surface quality, tight tolerances, customization capabilities, and efficient production processes. These factors contribute to the overall performance, reliability, and compatibility of XL pulleys in various industrial applications.

xl pulley

What are the advantages of using XL pulleys in power transmission systems?

XL pulleys offer several advantages when used in power transmission systems. Here are some of the key advantages:

1. Precise Motion Control:

XL pulleys, along with their corresponding timing belts, provide precise motion control in power transmission systems. The teeth on the pulleys engage with the teeth on the belt, resulting in accurate and repeatable positioning. This makes XL pulleys suitable for applications that require precise speed and position control, such as robotics, CNC machines, and automation systems.

2. High Efficiency:

The toothed profile of XL pulleys enables efficient power transmission with minimal energy loss. The positive engagement between the pulley and the timing belt reduces slippage and ensures a high level of efficiency in transferring rotational motion. This efficiency is particularly advantageous in applications where power efficiency is critical, as it helps reduce energy consumption and improves overall system performance.

3. Wide Range of Speed Ratios:

XL pulleys are available in various tooth counts, allowing for a wide range of speed ratios in power transmission systems. By selecting different pulley sizes or combinations, the rotational speed can be adjusted to match the specific requirements of the application. This flexibility in speed ratios makes XL pulleys versatile and adaptable to different speed and torque requirements.

4. Low Noise and Vibration:

XL pulleys and timing belts operate with minimal noise and vibration compared to other power transmission methods, such as gears or chain drives. The toothed design reduces backlash and ensures smooth and quiet operation. This advantage is particularly beneficial in applications that require low noise levels, precision, and reduced mechanical vibrations.

5. Maintenance-Free Operation:

XL pulleys and timing belts are typically maintenance-free components. Unlike traditional belt drives that require regular tension adjustments or lubrication, XL pulleys and belts do not require periodic maintenance. This reduces the overall maintenance costs and improves the reliability of the power transmission system.

6. Compact and Lightweight:

XL pulleys are compact and lightweight compared to some alternative power transmission components, such as gears or chain drives. This compactness allows for space-saving designs and makes them suitable for applications with limited space or weight restrictions.

Overall, XL pulleys offer precise motion control, high efficiency, a wide range of speed ratios, low noise and vibration, maintenance-free operation, and compactness. These advantages make XL pulleys a popular choice in various power transmission systems across industries.

xl pulley

Can you explain the key characteristics and specifications of XL pulleys?

XL pulleys have specific characteristics and specifications that are important to understand for their proper selection and use. Here are the key details:

1. Tooth Profile:

XL pulleys have a tooth profile designed to work with XL timing belts. The tooth profile is trapezoidal in shape, with specific dimensions and angles to ensure precise engagement with the corresponding teeth on the timing belt.

2. Pitch Size:

The pitch size of an XL pulley refers to the distance between adjacent tooth centers. XL pulleys have a standardized pitch size of 0.200 inches (5.08 mm). This pitch size ensures compatibility with XL timing belts of the same pitch, allowing for easy interchangeability.

3. Belt Width Compatibility:

XL pulleys are designed to accommodate XL timing belts of specific widths. The belt width is determined by the application requirements and load considerations. XL pulleys are available in various groove widths to match the corresponding XL timing belt width, ensuring proper belt engagement and power transmission.

4. Material and Construction:

XL pulleys are commonly made from materials such as aluminum, steel, or plastic. The choice of material depends on factors like the application requirements, load capacity, and cost considerations. The pulleys are precision-machined to ensure accurate tooth profiles, smooth operation, and reliable performance.

5. Number of Teeth:

The number of teeth on an XL pulley determines the speed ratio and the positioning accuracy of the motion control system. The number of teeth can vary depending on the specific application requirements and the desired speed and torque ratios.

6. Flange Options:

XL pulleys may come with flanges on one or both sides. Flanges provide additional support to the timing belt, preventing it from slipping off the pulley during operation. The presence and configuration of flanges depend on the specific application needs and the desired level of belt stability.

7. Application Range:

XL pulleys are suitable for applications that require precise motion control, such as robotics, CNC machines, 3D printers, and other automated systems. They can handle moderate to high torque requirements and operate at various speeds, depending on the specific pulley size, material, and construction.

8. Interchangeability:

Due to standardized pitch sizes and tooth profiles, XL pulleys from different manufacturers are interchangeable with XL timing belts of the same specifications. This interchangeability simplifies replacement, maintenance, and system upgrades.

Understanding these key characteristics and specifications of XL pulleys is essential for selecting the right pulley for a given application, ensuring proper power transmission, and achieving accurate motion control.

China supplier High Precision CNC Machining Large Diameter Aluminum /Steel Timing Belt Pulley Mxl XL L H Xh Xxh T2.5 T5   manufacturer China supplier High Precision CNC Machining Large Diameter Aluminum /Steel Timing Belt Pulley Mxl XL L H Xh Xxh T2.5 T5   manufacturer
editor by CX

2023-10-11

Xl Pulley

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