Product Description
OEM ODM Conveyor Belt Drive Timing Pulley With Teeth Type Mxl XL L
Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.
Product Parameters
| Product | standard timing belt pulley & idler pulley |
| Customized | OEM, drawings or samples customized |
| Teeth type | Normal Torque Drive Type:MXL,XL,L,H,XH,XXH High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M High Precision Position Drive Type:2GT,3GT,5GT,8YU Light Load Drive Type:T5,T10,T20 Heavy Load Drive Type:AT5,AT10,AT20 |
| Basic shape | Type A,Type B,Type D,Type E,Type F,Type K |
| Adaption | Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt |
| surface treatment | Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening |
| Material | 6061(aluminum),S45C(45# steel),SUS304(Stainless steel) |
| Bore | Pilot bore, Taper bore and Customized bore. |
| Tolerance Control | Outer diameter ±0.005mm Length dimension ±0.05mm |
| Standard | DIN, ISO/GB, AGMA, JIS |
| Teeth Accuracy | DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0 |
| Weight | Max 15Tons |
| testing equipment | projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector |
| producing equipment | CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping |
| Application industry | Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry. |
Company Profile
Packaging & Shipping
| lead time | 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity |
| Delivery of samples | by DHL,Fedex,UPS,TNT,EMS |
FAQ
| Main markets | Southeast Asia, North America, Eastern Europe, Mid-East, West Europe |
| How to order | *You send us drawing or sample |
| *We carry through project assessment | |
| *We give you our design for your confirmation | |
| *We make the sample and send it to you after you confirmed our design | |
| *You confirm the sample then place an order and pay us 30% deposit | |
| *We start producing | |
| *When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers | |
| *Trade is done,thank you! |
| Certification: | CE, ISO |
|---|---|
| Pulley Sizes: | Type A |
| Manufacturing Process: | Forging |
| Material: | 6061, S45 |
| Surface Treatment: | Polishing |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant, Machinery Parts |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What environmental factors should be considered when using XL pulleys outdoors?
When using XL pulleys outdoors, several environmental factors should be taken into consideration. Here is a detailed explanation of the factors that should be considered:
1. Moisture and Water Exposure:
Outdoor environments often expose XL pulleys to moisture and water, such as rain, humidity, or even direct water contact. It is crucial to consider the pulleys’ resistance to corrosion and rust in such conditions. Choosing pulleys made from materials with high corrosion resistance, such as stainless steel or coated alloys, can help prevent damage and ensure long-term performance.
2. Temperature Variations:
Outdoor environments may subject XL pulleys to temperature variations, including extreme heat or cold. Different materials exhibit varying thermal properties, so selecting pulleys with suitable temperature resistance is essential. Pulleys made from materials that can withstand the anticipated temperature range will help prevent deformation, cracking, or premature wear due to thermal expansion or contraction.
3. UV Radiation:
XL pulleys used outdoors are exposed to ultraviolet (UV) radiation from sunlight. Prolonged exposure to UV radiation can cause material degradation, discoloration, or loss of mechanical properties. Choosing pulleys with UV-resistant coatings or materials that are specifically formulated to withstand UV radiation can mitigate these effects and ensure the longevity and performance of the pulleys.
4. Dust and Particulate Matter:
Outdoor environments often contain dust, dirt, and other particulate matter that can accumulate on XL pulleys. The presence of debris can lead to increased friction, wear, and decreased performance. Choosing pulleys with smooth surfaces, effective seals, or protective covers can help minimize the ingress of dust and particulate matter, reducing the risk of damage and maintaining optimal operation.
5. Chemical Exposure:
In certain outdoor applications, XL pulleys may come into contact with chemicals, such as solvents, cleaning agents, or environmental pollutants. It is crucial to consider the chemical compatibility of the pulley materials with the substances present in the environment. Selecting pulleys made from chemically resistant materials or applying protective coatings can prevent chemical reactions, degradation, or premature failure.
6. Vibrations and Mechanical Stresses:
Outdoor environments may subject XL pulleys to vibrations and mechanical stresses caused by factors like wind, machinery vibrations, or uneven terrain. It is important to ensure that the pulleys are designed and installed to withstand these forces. Reinforcing the pulleys with appropriate structural features, such as additional ribs or thicker walls, can enhance their durability and prevent mechanical failures.
7. Maintenance and Inspection:
Outdoor XL pulleys may require more frequent maintenance and inspection compared to indoor applications. Regular cleaning, lubrication, and inspection of the pulleys can help identify and address any environmental damage or wear in a timely manner. Implementing a maintenance schedule and following manufacturer-recommended guidelines will ensure the pulleys remain in optimal condition.
By considering these environmental factors when using XL pulleys outdoors, it is possible to select pulleys that are specifically designed and constructed to withstand the challenges posed by the outdoor environment. This ensures reliable performance, longevity, and minimal downtime in outdoor applications.
Can XL pulleys be used in both industrial and automotive applications?
Yes, XL pulleys can be used in both industrial and automotive applications. Here’s a detailed explanation:
1. Industrial Applications:
XL pulleys find extensive use in various industrial applications due to their reliable power transmission capabilities. They are commonly employed in industries such as manufacturing, automation, packaging, material handling, and robotics. Industrial machinery and equipment, such as conveyor systems, CNC machines, printing presses, and assembly lines, often utilize XL pulleys to transfer rotational motion and achieve precise motion control.
XL pulleys offer advantages such as accurate positioning, high efficiency, low noise, and compactness, making them suitable for a wide range of industrial applications. The ability to handle different speed ratios and provide maintenance-free operation further enhances their versatility in industrial settings.
2. Automotive Applications:
XL pulleys also find application in the automotive industry, albeit in more specific areas. In automotive systems, XL pulleys are commonly used in timing belt drives. These drives are responsible for synchronizing the rotation of the engine’s camshaft(s) with the crankshaft, ensuring precise valve timing and efficient engine operation.
Timing belt systems in automotive engines require reliable and accurate power transmission, and XL pulleys, along with the corresponding timing belts, provide the necessary performance. They offer advantages such as precise motion control, low noise, and compactness, which are essential for efficient engine operation. XL pulleys used in automotive applications are designed to meet the specific requirements of the engine, considering factors such as load capacity, speed ratios, and durability.
It’s worth noting that while XL pulleys are suitable for many industrial and automotive applications, it’s essential to consider the specific requirements and operating conditions of each application. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account when selecting and implementing XL pulleys in industrial or automotive systems.
Can you explain the key characteristics and specifications of XL pulleys?
XL pulleys have specific characteristics and specifications that are important to understand for their proper selection and use. Here are the key details:
1. Tooth Profile:
XL pulleys have a tooth profile designed to work with XL timing belts. The tooth profile is trapezoidal in shape, with specific dimensions and angles to ensure precise engagement with the corresponding teeth on the timing belt.
2. Pitch Size:
The pitch size of an XL pulley refers to the distance between adjacent tooth centers. XL pulleys have a standardized pitch size of 0.200 inches (5.08 mm). This pitch size ensures compatibility with XL timing belts of the same pitch, allowing for easy interchangeability.
3. Belt Width Compatibility:
XL pulleys are designed to accommodate XL timing belts of specific widths. The belt width is determined by the application requirements and load considerations. XL pulleys are available in various groove widths to match the corresponding XL timing belt width, ensuring proper belt engagement and power transmission.
4. Material and Construction:
XL pulleys are commonly made from materials such as aluminum, steel, or plastic. The choice of material depends on factors like the application requirements, load capacity, and cost considerations. The pulleys are precision-machined to ensure accurate tooth profiles, smooth operation, and reliable performance.
5. Number of Teeth:
The number of teeth on an XL pulley determines the speed ratio and the positioning accuracy of the motion control system. The number of teeth can vary depending on the specific application requirements and the desired speed and torque ratios.
6. Flange Options:
XL pulleys may come with flanges on one or both sides. Flanges provide additional support to the timing belt, preventing it from slipping off the pulley during operation. The presence and configuration of flanges depend on the specific application needs and the desired level of belt stability.
7. Application Range:
XL pulleys are suitable for applications that require precise motion control, such as robotics, CNC machines, 3D printers, and other automated systems. They can handle moderate to high torque requirements and operate at various speeds, depending on the specific pulley size, material, and construction.
8. Interchangeability:
Due to standardized pitch sizes and tooth profiles, XL pulleys from different manufacturers are interchangeable with XL timing belts of the same specifications. This interchangeability simplifies replacement, maintenance, and system upgrades.
Understanding these key characteristics and specifications of XL pulleys is essential for selecting the right pulley for a given application, ensuring proper power transmission, and achieving accurate motion control.
editor by CX
2023-10-06