Product Description
>> If you receive quality problems with the product, please contact us in time and handle it properly for you.
>> You need to provide teeth profile, teeth quantity, belt width, bore diameter, quantity and type. Please send us drawings to get our best quotation.Thanks
| Product name | Belt pulley / Timing pulley | |
| Teeth profile | Arc toothed | HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2, Gt3, Gt5 |
| Arc Gt toothed | Gt2,Gt3,Gt5 | |
| Trapezoidal toothed | MXL, XXL, XL, L, H, XH, XXH | |
| T-toothed | T2.5, T5, T10, T20 | |
| AT-toothed | AT3,AT5,AT10,AT20 | |
| S-toothed | S2M, S3M, S4.5M, S5M, S8M, S14M | |
| Parabolic-toothed | P2M, P3M, P5M, P8M, P14M | |
| Y-toothed | G2M, G3M, G5M, Y8M | |
| Teeth Quantity | 10-150 teeth or customized | |
| Inner Bore | 2-200mm H7 precision or customized | |
| materials | Carbon steel, aluminum alloy frequently used, brass and cast iron available. | |
| Surface treatment | Anodize, Black Oxide, Phosphate and Galvanization. | |
| Specification | OEM serice, strictly according drawing and samples | |
| Application | Machining, Mining Accessories, Machinery Accessoried, Truck Parts, Auto Parts, Industrial Parts, etc | |
| FEATURE#1 – Accurate transmission – Balance – Low noise – No slip |
|
| FEATURE#2 – Multi-axis transmission – Oil resistant – Moisture proof – No lubication required |
|
| FEATURE#3 – Safety & Eco-friendly – Wide range of applications – Support customization |
HangZhou CHINAMFG Rubber & Plastic Co.,Ltd
Established in 2008, Is a Specializing in the production of agricultural/industrial machinery parts, currently producing timing belts, conveyor belts, crawlers, synchronous wheels, gears, bearings, engines and other spare parts. Our products are SGS, RoHS, M1 and UL certified,Our factory is located in Zhangting Industrial Zone, Xihu (West Lake) Dis., HangZhou, which is only 50 kilometers away from the famous HangZhou Port (Harbor). covers an area of 9,000 square meters, with 6,000 square meters’ standard workshops and world-class equipment, we have exported our products to many international markets including the UK, Southeast Asia, France, Australia, Canada, etc.Please feel free to contact us for more information.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO |
|---|---|
| Manufacturing Process: | Hobbing |
| Material: | C45#Steel,Brass,Aluminum, POM |
| Surface Treatment: | Baking Paint |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant, Industrial Agricultural Machinery |
| Name: | Timing Pulley |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the significance of precision machining in XL pulley manufacturing?
Precision machining plays a crucial role in XL pulley manufacturing, offering several significant benefits. Here is a detailed explanation of the significance of precision machining in XL pulley manufacturing:
1. Accurate Dimensional Control:
Precision machining ensures accurate dimensional control in the manufacturing process of XL pulleys. The precise shaping and machining of the pulleys’ components, such as the hub, bore, and tooth profile, guarantee the correct fit and alignment with other components in the power transmission system. Accurate dimensional control results in smooth and efficient operation of the pulleys.
2. Consistent Tooth Profile:
Precision machining allows for the consistent production of the tooth profile on XL pulleys. The teeth on the pulleys must have precise shapes and dimensions to properly engage with the teeth of the timing belt, ensuring reliable power transmission. Consistency in tooth profile eliminates irregularities or variations that could lead to belt slippage, premature wear, or reduced system efficiency.
3. High Surface Quality:
Precision machining techniques produce XL pulleys with high surface quality. The smooth and polished surfaces of the pulleys reduce friction and wear, contributing to improved efficiency and prolonged belt life. High surface quality also minimizes noise, vibrations, and the risk of debris accumulation, ensuring smooth and reliable operation in various industrial applications.
4. Tight Tolerances:
Precision machining allows for the production of XL pulleys with tight tolerances. Tight tolerances ensure close adherence to specified dimensions and performance requirements. The precise alignment of pulley components, such as the bore and keyway, with the shaft guarantees a secure and accurate fit. Tight tolerances enhance the pulley’s overall performance, reliability, and compatibility with other system components.
5. Customization Capabilities:
Precision machining enables the customization of XL pulleys to meet specific application requirements. Manufacturers can easily modify the pulley’s design, dimensions, or features to tailor it for unique industrial needs. Precision machining techniques facilitate the production of custom pulleys with precise specifications, ensuring optimal performance and compatibility with the intended application.
6. Efficient Production Process:
Precision machining techniques, such as computer numerical control (CNC) machining, offer efficient and automated processes for XL pulley manufacturing. CNC machines can produce pulleys with high accuracy and repeatability, reducing human errors and ensuring consistent quality. The efficient production process enabled by precision machining results in cost-effective manufacturing, shorter lead times, and increased production capacity.
In summary, precision machining is of significant importance in XL pulley manufacturing due to its ability to achieve accurate dimensional control, consistent tooth profile, high surface quality, tight tolerances, customization capabilities, and efficient production processes. These factors contribute to the overall performance, reliability, and compatibility of XL pulleys in various industrial applications.
How does the tooth profile of XL pulleys contribute to their performance?
The tooth profile of XL pulleys plays a crucial role in determining their performance in power transmission systems. Here’s a detailed explanation of how the tooth profile contributes to their performance:
1. Efficient Power Transmission:
The tooth profile of XL pulleys is designed to engage with the corresponding teeth on the timing belt. This positive engagement ensures efficient power transmission by minimizing slippage and maximizing the transfer of rotational motion. The tooth profile allows for a large contact area between the pulley and the belt, enabling effective torque transfer and minimizing energy losses.
2. Accurate and Repeatable Positioning:
The tooth profile of XL pulleys enables accurate and repeatable positioning in motion control systems. The teeth on the pulley mesh precisely with the teeth on the timing belt, providing precise angular displacement and positioning control. This tooth engagement allows for reliable and consistent positioning, making XL pulleys suitable for applications that require high positional accuracy, such as robotics and CNC machines.
3. Reduced Backlash:
The tooth profile of XL pulleys helps reduce backlash, which is the play or clearance between the teeth of the pulley and the belt. Backlash can introduce inaccuracies and vibrations in the power transmission system. The tooth profile of XL pulleys minimizes backlash by ensuring a close fit with the timing belt teeth, resulting in smoother operation, improved precision, and reduced mechanical vibrations.
4. Load Distribution:
The tooth profile of XL pulleys allows for effective load distribution along the width of the belt. As torque is transmitted from the pulley to the belt, the tooth profile ensures that the load is evenly distributed across the belt’s width. This load distribution helps prevent concentrated stress points and excessive wear on specific areas, leading to improved durability and longevity of the pulley and belt.
5. Noise Reduction:
XL pulleys with well-designed tooth profiles contribute to reduced noise levels during operation. The tooth engagement and smooth meshing between the pulley and the timing belt minimize vibration and noise generation. This advantage is particularly important in applications that require low noise levels, such as medical equipment, office machinery, and audiovisual systems.
Overall, the tooth profile of XL pulleys significantly impacts their performance by enabling efficient power transmission, precise positioning, reduced backlash, even load distribution, and noise reduction. Manufacturers carefully design the tooth profiles of XL pulleys to optimize these performance characteristics for various applications and operating conditions.
Are XL pulleys available in different sizes and configurations?
Yes, XL pulleys are available in a variety of sizes and configurations to accommodate different application requirements. The size and configuration of XL pulleys can vary in terms of the number of teeth, pitch diameter, bore size, and overall dimensions. Here are some key aspects of the size and configuration options for XL pulleys:
1. Number of Teeth:
XL pulleys are manufactured with a specific number of teeth that correspond to the tooth profile of the timing belt they are designed to work with. The number of teeth affects the speed ratio, torque transmission, and positioning resolution of the pulley system. XL pulleys can have different tooth counts to meet the specific motion control requirements of the application.
2. Pitch Diameter:
The pitch diameter of an XL pulley refers to the diameter of the circle formed by the centerline of the pulley’s teeth. XL pulleys are available with different pitch diameters to accommodate various belt lengths and speed requirements. The pitch diameter affects the linear velocity and torque transfer capabilities of the pulley system.
3. Bore Size:
The bore size of an XL pulley refers to the diameter of the central hole through which the pulley is mounted onto a shaft. XL pulleys are designed with different bore sizes to fit various shaft diameters. They can have standard bores or keyway/keyslot configurations to ensure secure and precise shaft coupling.
4. Overall Dimensions:
XL pulleys come in different overall dimensions, which include the outer diameter, hub width, and flange size. The outer diameter determines the pulley’s physical size, while the hub width and flange size affect the pulley’s stability and belt retention. These dimensions are chosen based on the specific application requirements and available space constraints.
5. Customization:
While standard sizes and configurations of XL pulleys are readily available, manufacturers often offer customization options to meet unique application needs. Customization can involve specific tooth profiles, special bore sizes, non-standard dimensions, or even the use of different materials to suit specific operating conditions.
When selecting XL pulleys, it is essential to consider the requirements of the application, including the desired motion control parameters, load capacity, and space limitations. Consulting with pulley manufacturers or suppliers can help ensure the selection of the most appropriate size and configuration for the specific application.
editor by CX
2024-05-02